Printing Unit
one-piece robust structure with self-aligned bearings
Reel Unwind Stand
Shaftless lifting to shaft-based lifting
Sheet Form Inserter
Smooth insertion of covers
Paper Counting Unit
Counting Without Changing Gears
Taping Unit
Pre-Gum Tape (Cotton, PVC, Paper)
High Pile Unit
Uniform piling of counted sheets
Central Thread Sewing Unit
Chain Stitch with Needle Cooling
Folding Unit
Precisely Central Folded Bunch
Separating & Cutting Unit
Heavy & Robust Design for Accurate Cutting
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Speed* 400 Meters/Minute -
Converting Strokes* 20 Cycles/Minute -
Ups 5 Maximum -
Automatic Book Production Line for Central Sewn Books
- Compo RB104®
Automatic Book Production Line for Central Sewn Books consists of shaft less reel unwinding stand, 2 color printing tower, cross cutting unit, sheet overlapping unit, sheet counting and collating unit, one inserter for pre-printed index sheets, one inserter for pre-printed title covers, 2 Nos. central thread sewing units, 2 Nos. spine taping units, folding unit, mechanical square back pressing unit, front cutting unit, book separating cutting unit, book delivery table, waste removal suction blower, lubrication system and centralized control panel (PLC).
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Central Sewn Notebook Manufacturers Needing
- High output
- High quality end product
- High level of automation
- Low production cost
- Minimum manpower
- Consistent performance
- Excellent quality output
- Short payback period
- Higher profitability and longer life
- Easy to operate & low in maintenance
Auto Splicer
- Splicing speed - 90 m/min
- Precise inking at high speed
- 1 / 2 Col. On one side for the In-line cover pritning up to 230 GSM
- Strokes - 50 cycles/min
Technical Specification
| Model | Compo RB104® |
|---|---|
| Web Speed* (meters/minute) | 400 |
| Converting Strokes* (cycles/minute) | 20 |
| Number of Ups (max.) | 5 |
| Reel Width (mm) | 750 to 1040 |
| Printing Width (mm) | 750 to 1030 |
| Reel Diameter (mm) | 1400 |
| Core I.D. (mm) | 76.2 |
| Reel Weight (kgs.) | 1500 |
| Printing Tower | 2 color flexo units each side |
| Printing & Cutting Length (mm) | 320 to 450 (Variation of 5 mm) |
| Sheet Count | 10 to 50 sheets (40 to 200 pages) |
| Paper (GSM) | 45 to 70 |
| Title (GSM) | 200 to 600 (350 for sewing) |
| Max. Sewing Thickness (mm) | 5 |
| Sewing type | Chain stitch |
| Rec. Floor space (L x W x H) (meter) | 26 X 14 X 4 |
| * Machine speed and converting strokes will depend on GSM of paper, book size and number of pages per book. | |
