Stitching Unit

Servo Wire Pulling For Consistent Pining

Sheet form Inserter

Smooth insertion of covers

Flipping & Mixing Table

Uniform Stacking

Separating & Cutting Unit

Heavy & Robust Design For Accurate Cutting

Paper Counting Unit

Counting Without Changing Gears

Control Panel

HMI/ PLC With Online Connectivity

Auto Splicer

Easy paper joining without stopping the machine

Printing Unit

One-piece Robust Structure With Self-aligned Bearings
  • Max. Speed* 500 Meters/Minute
  • Max. Conv. Strokes* 80 Cycles/Minute
  • Ups 6 Maximum

Fully Automatic Exercise Book Machine

  • Bolt RB104 Max
  • Bolt RB104®
  • Bolt RB104LC™
  • Bolt RB120™

Fully Automatic Exercise Book Machine consist of shaft less reel unwinding stand, 2 color printing tower, cross cutting unit, sheet overlapping unit, sheet counting and collating unit, one inserter for pre-printed index sheets, one inserter for pre-printed title covers, wire stitching unit, folding unit, mechanical square back pressing unit, book front cutting unit, book separating cutting unit, book flipping & title design mixing delivery table, waste removal suction blower, lubrication system and centralized control panel (PLC).

Staple Pin Notebook Manufacturers Needing
  • High Output
  • High Quality End Product
  • High Level of Automation
  • Low production cost
  • Minimum manpower
  • Consistent performance
  • Excellent quality output
  • Short payback period
  • Higher profitability and longer life
  • Easy to operate & low in maintenance cost
Auto Splicer
  • Splicing speed - 90 m/min
Chamber Doctor Blade System
  • Precise inking at high speed
Reel Form Inserter
  • 1 / 2 Col. On one side for the In-line cover pritning up to 230 GSM
Side Pile Delivery
  • Pile height - 900 mm
Universal Round Corner Cutting Unit
  • Strokes - 50 cycles/min
  • In-Line Shrink Wrapping Machine
    • Strokes - 50 / 80 cycles/min

Technical Specification

Model Bolt RB104 MAX Bolt RB104® Bolt RB104LC™ Bolt RB120™
Web Speed* (meters/minute) 500 400 400 400
      350 for drawing books  
Converting Strokes* (cycles/minute) 80 60 50 60
Number of Ups (max.) 5 5 5 6
Reel Width (mm) 400 to 1040 400 to 1040 400 to 1040 600 to 1200
Printing Width (mm) 400 to 1030 400 to 1030 400 to 1030 600 to 1190
Reel Diameter (mm) 1400 1400 1400 1400
Core I.D. (mm) 76.2 76.2 76.2 76.2
Reel Weight (kgs.) 1500 1500 1500 1700
Printing Tower 2 color flexo unit each side 2 color flexo unit each side 2 color flexo unit each side 2 color flexo unit each side
Printing & Cutting Length (mm) 290 to 450 (Variation of 5 mm) 290 to 450 (Variation of 5 mm) 290 to 700 (Variation of 5 mm) 290 to 450 (Variation of 5 mm)
Sheet Count 4 to 50 sheets 4 to 50 sheets 4 to 50 sheets 4 to 50 sheets
  (16 to 200 pages) (16 to 200 pages) (16 to 200 pages) (16 to 200 pages)
Paper (GSM) 45 to 70 45 to 70 45 to 70 45 to 70
Index & Title (GSM) 50 to 600 50 to 600 50 to 600 50 to 600
Max. Stitching Thickness (mm) 5 5 5 5
Rec. Floor Space (L x W x H) (meters) 27 X 10 X 4 27 X 10 X 4 31 X 10 X 4 27 X 10 X 4
* Machine speed and converting strokes will depend on GSM of paper, book size and number of pages per book.

Shaftless Reel Unwind Stand with Reel Dia Sensor

Automatic Decurling system

Heavy Duty Printing Tower

Advance Paper Counting Unit

No Paper Bunch, No Title Cover

Side Pile Delivery

Advanced Stitching Unit

Mechanical Square Back Pressing Unit

Book Separating & Cutting Unit

Book Flipping & Title Design Mixing Table

High-Tech Control Panel with H.M.I. / PLC

Waste Removal Suction Blower

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